Challenge 10. “Automated system for online particle size analysis of ground products”
About Espiga R&D
Espiga R&D is an innovation center specializing in the field of cereals, covering their various processing methods and end uses. Its work focuses on generating and applying knowledge to improve product quality, optimize milling processes, and add value throughout the entire agri-food chain.
The organization combines its pilot plants of various scales with analytical, laboratory, and experimental capabilities, drawing on its in-depth knowledge of industrial processes and working closely with companies in the grain sector to address technical and production challenges. Its approach integrates both the development of practical on-site solutions and applied research focused on raw materials, processes, and the final product.
In this context, Espiga I+D seeks to advance the integration of new technologies that will enable it to improve process control, real-time monitoring, and the use of industrial data, with the aim of continuing to deliver value to its customers and strengthening its position as a technical leader in the sector.
To address these challenges, ESPIGA R&D serves as the corporate R&D unit for the Harinero MHM Group, as well as for HARIVENASA, a facility dedicated to oat processing, with whom it will collaborate in evaluating the proposed solutions.
Check out Challenge 10, which Espiga I+D has submitted to the Open Innovation program.
Challenge 10. Espiga R&D “Automated system for online particle size analysis of ground products”
Currently, the particle size analysis of mill output is performed by taking manual samples that are later analyzed in the laboratory. This approach does not provide real-time information about the product, introduces delays, and limits the ability to take immediate action during the process. In addition, it has several limitations:
Reliance on manual processes
High costs associated with equipment or testing
Lack of continuous monitoring
Challenges in scaling quality control
Espiga R&D aims to develop an automated system capable of continuously, accurately, and cost-effectively measuring particle size directly during the production process. In particular, we are interested in solutions that can:
Measure particle size online without the need for manual sampling
Use technologies other than lasers (due to their high cost)
Provide data in real time or as frequently as possible.
Integrating into the industrial environment
Be scalable and economically viable
The goal is to move from a manual, ad hoc model to a continuous, automated, data-driven system.
Expected benefits
Implementing a solution in this area will enable Espiga R&D to make an impact at various levels:
Improved real-time quality control.
Reduction in time and manual processes.
Cost savings compared to current solutions.
Improvements in process decision-making.
Scalability across different production lines.
What are you looking for in a partner?
Espiga R&D is seeking collaborators capable of developing innovative solutions that are, above all, applicable in a real-world industrial setting. We particularly value candidates with experience in technologies such as machine vision or advanced sensor technology, who are capable of translating proposals into robust systems tailored to plant conditions.
It is particularly important that the proposed solutions be technically and economically feasible, avoiding overly complex approaches and prioritizing developments that can be implemented gradually.
Do you have any questions?
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The Open Innovation program is funded by
